You probably already know the drill: Keeping your company’s power tools in good condition is good business. If tools are functioning properly, your employees can perform their jobs efficiently without stopping mid-task to make adjustments or repairs.
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Beyond creating a more efficient working environment, well-maintained tools are safer and less likely to cause injuries. For instance, a dull blade or frayed power cord might seem like no big deal, but these imperfections can lead to kickback or electrical shock.
Taking care of these 5 key tool components—providing routine maintenance and correcting problems as soon as possible—will increase the life of the tool and keep workers safer.
Cords are critical components needing attention. A tool maintenance checklist should include checking cords for loose power connections, examining for cracks and worn areas, and testing for flexibility. For safety, cords should be unplugged when tools aren’t in use and during servicing.
Employees should care for cords as part of their work routine by:If using an extension cord, keep the length to a minimum and make sure it’s sized correctly (wire gauge). When working outside, use an extension cord rated for outdoor use that has a GFCI.
Most portable electric tools are either double insulated or contain grounding prongs as protection from electrocution. In double insulated tools, exposed metals are separated from electrically live components by insulation. If the tool has three-wire grounding, safety measures include:
Portable electric power tools are only as good as the bits or blades installed. Low-quality or worn bits and blades require more effort to get the job done, which affects productivity. Damaged or dull bits and blades can also cause injuries from breakage and kickback.
A maintenance checklist should include stocking and labeling the right sizes in a convenient location for ease in swapping out bits and blades. Use only manufacturer-recommended parts to ensure pieces fit onto the tool correctly and are safe to use. Blades and bits should be checked before and after use for sharpness, warping, chipping and bending. Before cutting or drilling, test that the tool is up for the job; don’t force bits or blades into material that is too hard for the bit or blade to handle.
Guards are usually provided by the manufacturer, but if in doubt, guard any part that might pull clothing or a body part (such as fingers or hair) into the machine or that might fling particles out. Do not tamper with any guards installed by the manufacturer. Replace any broken guards according to the manufacturer’s instructions.
Keep replacements on hand and make them readily accessible. Ensure that guards are those recommended by the tool manufacturer and are attached correctly. Guards should always be in place when the tool is plugged in and when operating.
Tools with electrical parts are susceptible to wear and tear, so frequent maintenance helps extend their life and improves safety.
Regular cleaning keeps tools in good condition. Workers might also notice any loose parts, dings, exposed wires or other potential problems during cleaning.
Provide employees with a daily maintenance checklist so they can keep tools in tip-top condition, and also supply a periodic cleaning and checkup schedule for items that don’t need daily attention.
It should be clear to all workers that every maintenance task starts with unplugging the tool or removing batteries. A visual inspection of the tool and components is a good next step; the employee might notice chips, loose screws or off-kilter moving parts. Your procedures should cover the manufacturer’s recommendations for how to clean and service the tool, check moving parts, change filters, use approved cleaning products and other important details.
Tools should be cleaned and examined before storing. The area should be dry, as moisture can cause corrosion to electrical and internal components. The storage room should be locked to prevent theft and tampering. If the tools are stored on a shelf where the user must reach for the tool, protect all sharp components with guards to prevent injury. Bits and blades should be stored in cases to prevent hand injuries.
Power tools are tools that operate on an external power source, increasing efficiency and reducing time spent on tasks compared to hand tools. These tools are widely used in industries such as construction, manufacturing, and automotive repair, offering superior performance and precision. This article aims to provide businesses with a comprehensive understanding of power tools, helping you select the right tools for your needs and increase productivity in your operations.
Classification of Power Tools
Power tools can be categorized in various ways, primarily based on portability and power source.
• By Portability
• Stationary Power Tools
Stationary power tools are typically large, precise, and powerful. They need to be mounted or fixed to a stationary surface to operate smoothly, making them ideal for tasks that require high accuracy and stability in controlled environments such as workshops or factories.
• Portable Power Tools
Portable power tools are smaller, lighter, and more flexible, offering high energy efficiency and easy mobility. These tools are ideal for tasks that require movement between different work sites or where space is limited.
• By Power Source
• Corded Power Tools
Corded tools are directly connected to an electrical outlet, providing a continuous and reliable power supply. They are typically lighter than cordless tools, making them suitable for long and intensive tasks. However, the mobility is limited by the cord length, and there are risks of entanglement and tripping hazards.
• Cordless Power Tools
Cordless tools use rechargeable batteries, offering greater flexibility and portability. They are perfect for use in remote locations where access to power outlets is limited. With advances in lithium-ion battery technology, cordless tools have become more powerful, although they may have slightly less power and shorter run times compared to corded tools.
• Pneumatic Tools
Pneumatic tools operate using compressed air provided by an air compressor. They are lightweight, powerful, and require less maintenance than electric tools. However, they rely on external compressors, which can be costly and cumbersome, and they generate more noise, which may be disruptive in certain environments.
• Gasoline-Powered Tools
Gasoline-powered tools provide high power output and can operate independently of electricity or air compressors. They are commonly used for heavy-duty outdoor or industrial tasks. However, these tools produce emissions and noise, which can affect the environment and user comfort, and they require regular maintenance and fuel management.
Classification by Purpose
Power tools are commonly used in manufacturing, construction, and maintenance industries. Below are some of the most commonly used power tools based on their application.
• Power Drills
Drills are essential tools for a wide range of tasks. Common types of drills include:
• Cordless Drills: These versatile tools are equipped with various attachments, making them suitable for driving screws, bolting, and polishing.
• Hammer Drills: Combining rotary drilling with a hammering action, these are ideal for drilling into hard surfaces such as concrete, brick, and stone.
• Impact Drills: These provide high torque and are ideal for heavy-duty tasks, such as driving large fasteners or bolts.
• Drill Presses: These stationary tools offer precision and stability for delicate, repetitive drilling tasks, commonly used in workshop settings.
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• Power Screwdrivers
Power screwdrivers are compact and durable, designed for assembling products quickly and efficiently, such as furniture or electronics.
• Power Saws
Saws are commonly used for cutting various materials. The most widely used types include:
• Cordless Saws: Ideal for cutting heavy wood and sheet materials, these are a powerful choice for applications where other saws might struggle.
• Circular Saws: These are designed for making straight, clean cuts in wood, metal, and plastic.
• Jig Saws: These offer flexibility for cutting curves or intricate patterns, providing high precision.
• Table Saws: A type of stationary power tool, table saws are excellent for cutting large wood pieces and making repetitive cuts.
• Reciprocating Saws: Known for their ability to cut in hard-to-reach places at various angles, these saws are ideal for demolition work and cutting wood, metal, and drywall.
• Hammers
Various types of hammers are used in construction and heavy-duty tasks:
• Rotary Hammers: Primarily used for drilling into concrete, these tools are essential for solid object drilling.
• Demolition Hammers: These are sturdy, heavy-duty tools used for demolition work in construction projects.
• Combination Hammers: Suitable for garages, gardens, and general use in various work environments.
• Angle Grinders
Versatile and powerful, angle grinders are used for cutting, grinding, and polishing a variety of materials, including metal, stone, and concrete.
• Chainsaws
Chainsaws are efficient tools for cutting wood. These tools are portable, typically powered by either an electric motor or an internal combustion engine, and are perfect for tree cutting or heavy woodwork tasks.
• Impact Wrenches
Impact wrenches are widely used in construction and automotive repair for high-torque applications. BISON’s compact, lightweight impact wrenches are designed for ease of use and high efficiency.
• Brush Cutters
Brush cutters are ideal for outdoor and landscaping tasks. They are lightweight, easy to maneuver, and perfect for clearing grass, weeds, and small brush.
Maintenance and Storage Tips
The lifespan of power tools is influenced by their quality, maintenance, and usage. High-quality tools can last for years if properly maintained.
• Regular Inspections: Always check your tools for damage before use to ensure they are in good working condition.
• Cleaning: Keeping tools clean and free of debris is essential for their longevity. Dust and dirt can reduce tool performance.
• Sharpening: Regularly replace worn parts such as blades or bits and lubricate moving components to keep the tool functioning smoothly.
• Battery Care: For cordless tools, follow the manufacturer’s guidelines for proper storage and charging of batteries to prolong their life.
• Storage: Store tools in a dry, safe location to avoid damage. In cold climates, avoid storing tools in unheated areas where they could freeze.
Important Safety Tips
While power tools increase productivity, safety should always come first to prevent injuries and accidents. Follow these safety guidelines:
• Read the Manual: Always read the instruction manual to understand the proper use and safety precautions for each tool.
• Wear Personal Protective Equipment (PPE): Ensure you use the appropriate PPE, such as goggles, ear protection, gloves, and dust masks, to protect against debris, noise, and hazardous particles.
• Use Tools Properly: Maintain control of the tool, always use a firm grip with both hands, and ensure a stable posture to prevent accidents.
• Keep a Clean Workspace: Maintain an organized, clutter-free workspace with adequate lighting and ventilation to reduce the risk of accidents.
• Regular Inspections: Inspect cords, batteries, and other tool components for wear and tear to avoid electrical hazards.
Conclusion
Power tools are essential for enhancing productivity and accuracy in industrial and commercial settings. When selecting power tools, consider the complexity of the tasks, frequency of use, required power, and budget. For heavy-duty professional tasks, corded or high-end cordless tools are best, while mid-range cordless tools are sufficient for lighter, occasional use.
At BISON, we are committed to providing high-quality power tools designed to meet the needs of both professionals and hobbyists. Explore our range of tools to improve your efficiency and performance in every job.
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