What are tubular heaters used for?

Author: Evelyn w

Dec. 02, 2024

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What IS A TUBULAR HEATER AND WHAT ARE ITS ...

Are you looking for an inexpensive, quick, and reliable way to heat your industrial products? A more adaptable and economical replacement for central heating is a tubular heater.

You can find more information on our web, so please take a look.

Many manufacturers are choosing tubular heaters because they are versatile and compact. In addition, tubular heaters from reputable manufacturers will have low energy demands compared to their functions.

In the next section, we will explore the benefits associated with tubular heaters purchased from an upright tube heater manufacturer. So, start here.

 

What is a tubular heater?

 

A tubular heater is an electric heating device consisting of a tubular-shaped metal casing enclosing a heating element, usually a metal wire coil or ceramic rod. The heating element generates heat when an electric current pass through it. The metal casing protects the heating element and distributes the heat evenly across the surface of the heater.

In the industrial field, tube heaters are widely used in the heating process of petroleum, chemical, rubber, plastic, food, electronics, and other industries, as well as the heating of air, water, oil, steam, and other media. In daily life, tube heaters may appear in domestic water heaters, air conditioners, heating, and other systems, but these applications are relatively rare, mainly in the industrial field.

 

What is the function of a tubular heater?

 

The heater's design allows for efficient and uniform heat transfer to a surrounding medium or object. Here are the specific functions of tubular heaters:

  1. Precise temperature control

Tubular heaters can heat liquids, gases, or solid surfaces to a specific, constant temperature, crucial for chemical experiments, biological incubation, or other temperature-sensitive processes.

  1. Rapid heating

The efficient heat conduction design of tubular heaters can quickly reach the desired temperature, making them suitable for applications requiring fast heating.

  1. Energy efficiency

The structural design and heat transfer method of tubular heaters provide high energy efficiency, reducing energy loss and lowering operating costs.

  1. Uniform heating

Tubular heaters deliver an even distribution in various applications, ensuring consistent overall temperature across the heated object.

  1. Flexibility and adaptability

Tubular heaters can be bent and shaped according to the needs of different applications, making them suitable for various custom heating solutions, such as mold heating, heat presses, and pipe heating.

  1. Frost protection

Tubular heaters can be used to prevent pipes from freezing or to provide low-level background heating in cold spaces, such as greenhouses, garages, or storage rooms.

In conclusion, tubular heaters have various specific functions, including precise temperature control, rapid heating, energy efficiency, uniform heating, flexibility and adaptability, and frost protection. These functions make tubular heaters widely applicable in a range of scenarios.

 

What are the benefits of a tubular heater?

 

Tube heaters are very important to industrial production, and here are some of their advantages.

  1. Precision

Tubular heating elements are known for their accuracy. They provide advanced temperature control, superior temperature management, and accurate heat transfers.

The flexibility of tubular heat allows it to be used for almost any production. This is one of the benefits you can use to sway your decision if you buy tubular heat for sale.

Tubular heating elements can perform better and last for longer with extreme accuracy. In addition, you can be assured that the heaters you buy are durable if you purchase them from Hasceto.

  1. Compact Size

Tubular heating is compact and portable, which has many advantages. The smaller, portable size makes installation easier.

They are also easy to maintain, clean, or replace, provided you purchased the tubular heaters from a reputable source.

Because these components are generally simple to remove and replace, manufacturing time barely increased.

  1. High Working Temperature

The temperature exchangers have no liners and are fully welded. The absence of liners means no problem with high temperatures as in other configurations. It is also an excellent choice for heat transfer or welding, as it can withstand high temperatures

  1. Low Maintenance

It is a fully welded construction, as almost no spare parts are required.

Assembly of tubular heat is also easy. To make it easier to reach inner tubes and tube sheets, the components were made readily and easily accessible.

 

What are the types of tubular heaters?

 

Tubular heaters are a type of heating element that is versatile, efficient, and can be used in various applications. Here is a detailed description of the kinds of tubular heaters you mentioned:

  1. Tubular Heater for Hot Runner Manifold

This type of tubular heater is designed specifically for hot runner systems in the plastic injection molding industry. They can heat the hot runner system evenly, ensuring the plastic maintains a constant temperature throughout the process. This helps optimize the production process, improving product quality and production efficiency.

  1. Finned Tubular Heater

Finned tubular heaters have fins attached to the outer surface of regular tubular heaters, increasing the heat dissipation area and improving heat exchange efficiency. They are primarily used for heating air or gas, such as in heating systems, drying ovens, and other industrial or commercial applications.

  1. Screw Plug Tubular Heater

Screw-plug tubular heaters consist of one or more tubular heating elements and a screw plug, which can be installed directly into the container or system that requires heating. They are commonly used for heating oil, water, and chemicals and are suitable for industrial and commercial applications, such as heating oil tanks, water tanks, and reaction kettles.

  1. Flanged Tubular Heater

Flanged tubular heaters fix tubular heating elements onto a metal flange, making installing the heater into containers or piping systems easy. These heaters are typically used for heating liquids, gases, and solids in large containers or industrial processes, such as oil, water, chemicals, steam, and air.

  1. Teflon Coated Tubular Heater

Teflon-coated tubular heaters have a layer of Teflon (PTFE) material applied to the surface of the tubular heating element, providing good corrosion resistance and chemical resistance. These heaters are particularly suitable for heating solid acids, strong bases, and other corrosive liquids and are widely used in the chemical, food processing, and pharmaceutical industries.

 

What company makes tubular heaters with a good reputation?

 

There are many tubular heater suppliers and manufacturers on the market. The question is whether they all deliver high-quality products while meeting your needs. Unfortunately, the reply is no. So how can we locate a tubular heater manufacturer that is experienced, capable, and trustworthy? HASTECO Heating has been manufacturing heating elements for over 24 years.

When selecting a heater manufacturer, the materials used in producing the heating elements are one of the main questions'the use of advanced technology by the supplier and the durability of its products.

HASTECO Heating Technologies can help make your next project successful. Besides tube heaters, we also have other types of heaters, like heating coils and so on. Call us today. Our skilled team can meet and exceed your quality expectations.

 

Most Asked Questions About Tubular Heater

 

Q1: Is it safe to use a tubular heater?

Ans: It can be a safe and reliable way to heat a room. Their design focuses on safety. They are a safe way to heat an area without using paraffin or electric heaters, which could be dangerous.

It is used to heat a garage, greenhouse, or shed quickly. It doesn't have an open flame and provides a comfortable temperature during winter.

Q2: Is it expensive to run a tubular heater?

Ans: Heaters can be very cost-effective to operate. They only produce 60W of heat per foot, and they only cost half a penny an hour.

Electric fans and heaters are expensive and consume a lot of energy. On the other hand, the tubular heater is an affordable and efficient way to heat up a small space.

Q3: How can I avoid accidental burns from the tubular heater?

Ans: Tube heater guards exist to prevent anyone from accidentally touching the heater. Suppose you have kids or want to avoid accidents. Then, you may also purchase tube heater guards. The cage-like construction aims to diffuse heat evenly. However, it also acts as a barrier, preventing accidental contact with the element.

7 Ways To Use A Tubular Heater (June update)

Are you looking for a quick, reliable, and inexpensive way to provide heating to your bedroom, garden shed,office, or use it as an airingcupboard heater?

What you need is a tubular heater. Compared to central heating systems, tubular heaters provide a flexible and affordable way to heat any place you want.

 

Why are tubular heaters more efficient?

 

Tubular heaters are widely used in commercial industries for heavy-duty applications. They are mostly straight but can be moulded to any shape to suit different applications. In addition, industrial tubular heaters are available in various lengths and wattages.

 

 

Industrial tube heaters are used for air heating and immersion heating. Tubular heaters are reliable because of their robust construction and high resistance to oxidation and corrosion. They are designed to withstand various harsh conditions, which makes them very durable. Tube heaters are very adaptable, which is why they are used in domestic applications too.

 

A domestic tubular heater is a lot smaller compared to the industrial variant, but still as efficient. It has similar advantages;

' Flexibility

' Durability

' Affordable

' Low power consumption

 

Why choose tubular heaters?

 

Link to Foshan Osno

The applications for tubular heaters are endless. These heaters have a narrow design and are available in varying sizes, from the 1-foot tubular heater to the 6 feet heaters. This makes them very flexible to use in any situation. You can mount the tubular heater on a wall or fix them in narrow spaces using the special mounting brackets they come with.

 

In addition, most tubular heaters sold in the UK market have a rating of IP55 for durability. This rating means that the appliance can maintain peak performance even in the toughest weather. Tubular heaters are ideal for battling any tough conditions the British weather can offer.

 

Modern tubular heaters offer an affordable solution for providing heating where it is needed. These heaters can cost as little as £18 for a 1-foot heater and £30 for large 6-foot units. At such affordable prices, you get the convenience of fitting multiple heaters in your home without breaking the bank.

 

More homeowners are now turning to tube heaters because of their low power consumption. A single tubular heater can consume between 60 watts and 240 watts, which is still low compared to conventional heating solutions.


How can you use a tubular heater?


Tubular heaters have a variety of applications given their small and compact sizes. You can use them in your garage, basement, garden office, store rooms, greenhouses, and any other room in your house.

 

1. Protection from frost

Greenhouse owners can use tubular heaters to manage frost in winter. You can install several heaters in the greenhouse to maintain the ideal temperature for your plants. Moreover, modern tubular heaters have a self-regulation system that prevents them from overheating. This is a great feature if you are growing temperature-sensitive crops in your home garden.

 

2. Prevent damp and mildew

You can install tube heaters in those areas that don't get much heat from your central heating unit. These areas, if left unattended, can become damp and develop mould or mildew. Tube heaters can be installed in those areas to provide background heating. It can be your garage, where you keep your classic room, or that extra storage room where all your camping gear is.Αnother very good idea that many of our customers apply is to use it as a wardrobe heater!

 

 

3. Keep your property pristine

Tube heaters can be used to keep your property in good condition, especially in cold and wet weather. You can install a tube heater in your tool shed to keep your tools clean and rust-free whenever you are not using them. You could also use tube heaters to maintain ideal temperatures in your summer boat and prevent the interior from developing a musty smell.

 

4. Preserve your cellars

Winemakers can use tubular heaters to keep mould away from their cellars. Wine cellars don't get much heat and the dark environment also encourages mould growth. Mould is easy to control if it's on the walls alone. However, if mould or mildew sets on the bottle labels, they can cause irreparable damage. Luckily, tubular heaters help prevent that.

 

5. Keep your dog warm

Tubular heaters are small enough to fit inside your dog's kennel. It makes it easy to keep your pup warm and toasty when it gets too chilly inside the kennel. Moreover, tubular heaters in the UK have a special insulating layer that will protect your dog from any accidents.

 

 

6. Maintain your attic

The attic is another often overlooked area when providing heating in our homes. However, keeping the temperatures in your attic at optimal levels will help preserve all your storage items. It prevents mould and mildew from ruining your storage boxes and the items stored inside. Also, a musty smell from the attic can easily linger in the rooms below if mould is allowed to set in.

 

7. Keep your bike sheds toasty

Tired of fixing rusty components on your bicycle? Condensation is the main reason your bikes are succumbing to rust. When your bikes are not in use, especially in winter, you can store them in a heated shed using tubular heaters. This will keep condensation away and ensure your bicycle will be fully functional the next time you use it.


How do you install a tubular heater?


It is more convenient to install a tubular heater in a horizontal position using the mounting brackets it comes with. Also, ensure you follow the installation guide provided for the best results. It is not advisable to install tubular heaters in a vertical position, as this will affect their function.


Can I use an extension lead with a tubular heater?


It is not advisable to connect a tubular heater to an extension lead because of the risk of overloading the lead. If the thermal appliance has more power than the extension lead can hold, the plug can overheat and catch fire. And this is dangerous for your home or office.

 

However, if you have to use an extension lead to direct power to your tube heater, always check the power rating on the lead itself. Moreover, check how much power a tubular heater uses before connecting it to an extension lead.

 

Fortunately, our 1-foot and 2-foot Morris tubular heaters UK can be used with extension lads. They provide ample heating to your cupboards, garden sheds, or bedrooms while consuming power as low as 60 watts and 120 watts, respectively. Ensure you do not connect other devices to the same lead to prevent power overload.

 

Also, another benefit of our Morris tubular heaters is that they have an inbuilt thermal cutout. In the event of an overload on your lead, this feature will cut power to your heater, protecting it from overheating and also preventing a fire in your home.

 

As an added precaution, always calculate the potential load of multiple devices before connecting them to your extension lead.

 

How much does a 1-foot tubular heater cost to run?


1-foot tube heaters are great when you want to provide heating to your garden shed or summer house while saving on electricity. It is economical to use a 1-foot tube heater compared to relying on your central heating system.

 

 

The Morris 1-foot tubular heater only uses 60 watts of power to run, which is smaller compared to large heaters that can consume up to 300 watts. If the average price of electricity in the UK is 18.9 pence per kWh, a 1-foot tubular heater would use 1 penny per hour of electricity. Therefore, it will only cost you £0.27 to operate the heater for a day.

 

Like all other Morris tube heaters, this model has a thermal cutout as well, which regulates power intake to prevent overheating. This helps in further reducing operating costs.


Is a 80-watt tubular good for airing cupboard heater?


Yes, an 80W heater is ideal for small spaces like inside cupboards and under the desk. The Morris 1-foot tubular heater with a 60-watt power consumption is perfect for your cupboard. It produces enough heat to protect your cupboards from damp, mould, or mildew while keeping power consumption low.

 

A 60- to 80-watt tube is recommended for airing cupboard heater in winter. You can keep the heater running for hours and still pay low electricity bills at the end of the month.

 

 

Conclusion


A tubular heater is a convenient and affordable solution for heating our homes in the winter. These heaters are compact and lightweight, which means they can fit even the tightest of spaces to provide heating. Besides having a compact body, tubular heaters in the UK are very hardy and can provide ample heating under harsh conditions.

 

You can install the Morris tubular heaters in your garage, basement, wine cellars, and hobbyist rooms. Heaters like the 1-foot tubular heaters are perfect for tight spaces such as cupboards or under the desk. Also, these heaters are installed horizontally on your ceiling or walls and still provide uniform heating to the whole area.

 

If you are thinking of reducing the cost of heating your home, replace your conventional heating system with tubular heaters in the UK. These tube heaters use 240 watts of power or less, which translates to reduced electricity bills each month. You can run several of these heaters a day and still not break the bank.

 

 

If you want to learn more, please visit our website Tubular heater winding machine for mass production.

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