Horizontal Low Level Cement Silo

What is a Horizontal Low Level Cement Silo?

A horizontal low-level silo is specially designed for the purpose of containing bulk amounts of cement situated at ground level. Unlike the traditional towering vertical silos, these low-lying silos are laid horizontally and are pretty accessible for activities related to maintenance, inspection, and loading. It is a horizontally designed, low-level cement silo operating very easily and efficiently once installed into the concrete batching plant on-going with the supply of cement into the plant for production. This is used for storing cement close to the point of use so that cement may be loaded in mixers easily and quickly for the production of concrete.

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Horizontal low-level silos of small footprint are highly usable for building sites or small concrete batching plants, thus permitting easy siting and ready installation. The horizontal design will allow the cement to be loaded from ground level; this eliminates the large conveyor system and any sort of equipment that will then move the material nearer to the plant. This new-style silo offers real benefits in space utilization, building, operational efficiencies, and cost efficiencies that will make it ideal for projects with space constraints and for which a steady cement supply at low levels of the silo structure is required in a vertical direction.

What Does Horizontal Low Level Cement Silo Comprise?

1. Silo Body

The silo body is the basic or main component of a horizontal low-level cement silo. The cement to be stored will be in bulk and, in one way or another, it contains the product. Normally, the silo body is made from strong material members for added strength and reliability such as steel or reinforced concrete. This silo can manage the load of cement stored in it and creates a closed structure that does not allow any inflow by a contaminant or moisture; hence, the cement remains good. Parallelly, the horizontal configuration of the silo body makes easy access to the inside for activities such as cleaning, inspection, or maintenance, hence increases the efficiency and convenience of operation.

2. Discharge System

The other major component of a Horizontal Low-Level Cement Silo is the discharge system, which allows some sort of flow regulation from the silo to wherever the cement will be used. Most of these systems would normally include the use of discharge gates, augers, or conveyors in a fashion that ensures free-flow into mixers or carriers. An unloading system is to be designed to provide proper and efficient cement flow without much wastage and to make the spilling operation minimum. Incorporated within the design aspect of the silos is an ultramodern discharge system that supports the operators in making the handling of the cement material faster so as to ensure an inflow of the material without interruption when producing concrete. Proper maintenance and operation of the discharge system are quite critical to have the best service performance of a horizontal low-level cement silo with the aim of ensuring continuity of work at construction sites or batching plants.

To which area does the application of Horizontal Low Level Cement Silo Usage Area apply?

Construction Sites

Horizontal low-level cement silos are broadly used across the board for most construction applications, where storage bulk cement has to be convenient and efficient. When space is at a premium or when site layout restrictions make more traditional vertical silos impractical, these are particularly useful. Problems are minimized without having to engage elaborate conveying means because of the ground-level position which also allows for readily loading cement into mixers or other processing equipment. It is through such an easy approach that the silos make it to readily put cement directly into mixers or any other such equipment, thus boosting the whole process of concrete production to be productive and minimizing downtime for the construction work. Moreover these silos are compactly designed; therefore, they are also applicable to temporary setups and to projects where the footprints are smaller.

Concrete Batching Plants

The Horizontal Low-Level Cement Silos prove to be much utilizable for Concrete Batching Plants for storing Cement and supplying to make on-site concrete. These will fit and bring out clearly in the operations of a batching plant for uniform continuous supply of cement to mix with the aggregates and water. Being horizontally oriented, it allows easy loading of cement at ground level where it is required, hence eliminating the need for superfluous material handling equipment. This not only helps in reducing the handling time but also in reducing the expenditure on labor for cement transportation. Moreover, locating the silo next to the batching equipment ensures high efficiency in terms of speed and accuracy while measuring cement, guaranteeing blending quality that goes hand in hand with uniform concrete quality and the best performance of a plant.

Which are the benefits of Horizontal Low Level Cement Silo against other cement silos?

Horizontal low-level cement silos have many continuous features against the typical vertical-type cement silos under some features. One of the main features is that it is easily accessible and maintainable. Horizontal silos are always located at ground level, while this allows for an unrestricted approach for inspection, cleaning, and maintenance, whereas vertical silos are ensured by auxiliary devices or another related structure for filling and maintenance at height. Beyond that, the design intrinsically reduces downtime and increases productivity because maintenance can typically be performed quickly and safely at ground level, without the use of special equipment or extensive safety measurements associated with working at heights. In addition, the horizontal orientation of the silo allows loading into mixers or other similar processing equipment directly from the silo, but without any of the complications or dangers involved with conveying materials vertically.

The Horizontal low-level cement silos also have a specific design advantage in terms of saving space intentions, and these types of silos will be appealing on sites that have small space or by customers who are obliged to save space. As such, the areas of potential use are maximum use of space at construction sites, batching plants, or on projects where normally vertical silos could not be used, due to a lack of space. By making use of this horizontal silo to its maximum and utilizing the least space possible, site organization, logistics, and consequently project management become much easier throughout the process. Their small size also opens up the possibility of savings, as they have required the least to no works on excavation and foundation, unlike the vertical silos, and they have a reduced time of installation, hence reduced costs on site preparation.

How Does Horizontal Low Level Cement Silo Work?

Silo: Horizontal Low-Level Cement silos are built-in below ground operation, many tons of cements are stored in bulk silos, then discharged for concrete-making operations. It is easy to reach and clean above the ground after use. The cement is charged through the top inlet of the silo, at which point it may be stored. The discharge systems draw the cement in a controlled way from the silo to the point of use; this can be done using gates, augers, or conveyors. The system accelerates the flow of cement when needed in correct proportionate quantities to combine concrete and discharges the quantity stored in the silo to the mixers or blending equipment.

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The horizontal position of these silos allows for easy loading of cement from ground level and from any point without requiring costly material handling equipment. It's good to cart away; with installation, it also makes disbursement even lighter, making it more of a time-saving option on construction sites and batching plants. It permits the constant, flow in discharging material uniformly from the silo for production of concrete in non-stop, batch after batch. Proper work under the reclaim system has to be undergone, and maintenance assured all the time, constantly so as not to encounter any shutdown in the work of concrete production. Low-Level Low-Profile Horizontal Silos can be easily operated: they are easily accessible and offer an effective, very efficient bulk cement management storage solution.

Many manufacturing, mining, construction and civil engineering companies across Australia need silos or mixing plants to conduct their daily operations, including mixing and dispensing cement, lime, base and paste mixtures for a variety of applications. Silos can come in a range of types, including mobile or fixed and horizontal or vertical.

Which one is best suited for your needs? It depends on factors like the environment the silo is operating in, volume needs, availability of cranes and personal preferences. If you're looking for concrete batching equipment for sale, ensure you do your research so you know the different types of equipment available and what advantages they offer. Below we look at the difference between horizontal and vertical cement silos.

Vertical Silos

Vertical silos come in circular or orthogonal shapes. The main distinction with these silos is that they take up more sky space and can come with a customisable diverging funnel flow cone at the bottom to handle any type of load. Common materials used in the fabrication of vertical silos include stainless steel, concrete and carbon steel plates depending on the weather in your area.

Common features include:

• Butterfly valves for material discharging
• Safety valve for silo pressure control
• Silo level blade indicator
• Blowing plant with a nozzle to facilitate the exit of materials
• Service platform with ladder, back guard and safety guard with immediate rest

These silos are great for directly feeding contents into mixer trucks, batching plants or industrial mixers. Vertical silos can be made with a higher capacity than horizontal silos. Today, most vertical silos can be made to be portable with a capacity of 50-70 tonnes. Fixed silos can hold up to tons. At Batchcrete, we offer a range of vertical telescopic silos to choose from as well as making them to order 26, 32 or 40 metres high.

Horizontal Silos

If you're in a position where cranes can't be used or are unavailable, anchoring is not possible, or you don't have the sky space for a vertical silo, horizontal silos are a great option for storing and discharging cement, lime, fly-ash and other bulk material. They can also be made portable, allowing you to have a mobile concrete plant that is simple to set up, capable of being done in four hours without cranes or foots.

Mobile horizontal silos are often used for building sites or for roadwork and urban work operations, and they are easy and convenient to transport around. Horizontal silos can discharge materials through the cement auger. The entire system can be controlled with an electronic control panel and display system, making it easy to use. These silos have a standardised width which ensure they are familiar and easy to operate. Increases in storage volume result in height increases.

Tailored Mobile Concrete Plants and Equipment

If you're looking for a portable cement silo for sale or would like to hire or lease concrete equipment, get in touch with the experienced team at Batchcrete in Perth. From mini concrete pump hire to screed mixer hire and much more, we understand the complex nature of the industry and provide concrete equipment to suit a variety of needs, with the option of tailor-built solutions. Call us today on 08 or contact us online for high quality, cost effective concrete supplies.

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