Energy-efficient dry mortar production line

The energy-saving dry mortar production line is a highly efficient and energy-saving production system with a tower-type structure and a dry sand silo and cement silo installed on the top. Unlike traditional dry mortar mixing plant, this production line adopts dynamic weighing system and continuous mixer to achieve fast output of 80-120 tons/hour. There is no finished product storage silo as the user only activates the system when the dry mortar truck arrives at the telescopic loading port, producing 30 tons of dry mortar in approximately 15 minutes. The automatic batching system is equipped with a wide range of pre-stored formulas that can be activated at the touch of a button for masonry mortar, plastering mortar, gypsum mortar and more.

Shengmao Product Page

Technical Specification

Structure Design
The energy-saving dry mortar production line is designed as a tower structure, and the overall design contains the following key parts:

Dry sand silo and cement silo: top mounted for raw material storage.
Dynamic weighing system: to realize accurate material measurement.
Continuous mixer: ensures fast and homogeneous mixing of the materials.
Telescopic loading spout: facilitates direct loading into the dry mortar truck.
Automatic batching system: pre-stored multiple formulas, which can be activated by one key.
Key components
Dynamic dosing system: realizes continuous feeding, continuous dosing, continuous mixing and continuous discharging.
Three-stage forced mixing system: ensure efficient and uniform mixing.
Computerized control system: precisely control the production process.
Automatic dosing system: supports one-key start for multiple formulas.

Application Fields

Construction industry
The energy-saving dry mortar production line is widely used in a variety of projects in the construction industry, including masonry, plastering, coating, etc., to provide efficient and high-quality dry mortar.

Industrial use
In addition to construction, dry mortar production lines can also be used in industry where special mortar mixtures are required, such as the refractory and chemical industries.

Are you interested in learning more about Dry Mortar Production Line manufacturer? Contact us today to secure an expert consultation!

Advantages – Saving money is making money!

Efficient production
The specially designed dynamic metering system, three-stage forced mixing system, and computer control system subvert the traditional intermittent high-power mixing production mode, realizing continuous feeding, continuous metering, continuous mixing, and continuous discharging, with a particularly high production efficiency of 80-200 tons per hour.

Energy efficient and environmentally friendly
The total power of the whole production line is only about 120kw, and the motor power is only 36.8kw during normal operation, of which the mixing power is only 13.2kw, and the power consumption per ton of mortar is less than 0.5 degrees. Calculating with an annual output of 300,000 tons, it can save about 800,000 yuan of electricity cost every year.

Quality Control
Automated dynamic weighing and continuous mixing ensures consistent quality of dry mortar to meet various construction needs.

Structure of energy efficient dry mortar production line

User Guides and Tutorials

Dry Mix Mortar: A Trend that’s Catching On

Dry Mix Mortar: A Trend thatus Catching On In the world of the construction industry, Dry Mix Mortar Plant is a general term associated with the mixture of cement and sand in various proportions in addition to water. Mortars are utilized for masonry construction, plastering, flooring, and finishing in a wet state for the application. In contradiction to site mixed mortars, dry mix mortar is a term for quickly mixed raw materials in a dry form which may also have additives and polymers added for specific utilization in construction. Dry Mix Mortar Plants products render excellent technical properties to reach the demanding performance requirements that are common in the current construction scenario. The effective utilization of dry mix mortar products can lessen the cost by minimizing the potential construction issues with long-term integrity of the structures with a simple and selective materials approach. The trend of Dry Mix Mortar Plants Machinery is surfacing in India, for the past six to seven years. It is exhibiting a bright prospect for the future in the construction industry. The quality and speed rate of construction rises by utilizing the dry mortar products. The non-availability of river-sand and the hike in labor cost and non-availability of skilled labor have demanded the requirement of ready-made building products. Major cement manufacturers globally and in India very well understood this scenario for a forward integration of business model through dry mix plants. Contemplating cement volumes and the percentage for masonry applications, higher rate of conversion of conventional cement mortar system to factory made dry mortar is very much possible in the near future. Standard and a well-established Dry Mix Mortar Plant Manufacturer are typically equipped with dosing, mixing, packing, computer controlled batching and in addition sand drying and grading facilities. The annual output production capacity can be in the range from 20,000 tonnes to 2,00,000 tonne. Working Principle of Construction Dry Mortar Manufacturing Plant: In accordance with the requirements of the specified customers, the system can be equipped with 3-6 bulk storage silos, the material after being processed by the metering and batching system, be conveyed to premix silo, and fed into the biaxial agaric mixer for rigorous mixing. Shortly after mixed, the finished product in conformity with mixing accuracy requirements can be sent to the finished products bin. Featuring easy and convenient operation, higher efficiency, it can minimize labour intensity and effectively reduce dust pollution. To begin with, the concept of Dry Mix Mortar Plants Machinery has obviously become very well liked over recent years, which days it is popular within the Western world and also in China. It is also beginning to catch on throughout the Indian construction industry too. Buildmate is a frontline supplier and manufacturer of these eco-friendly and sustainable Dry Mix Mortar Plant Manufacturers & Supplier India, set to make the construction industry in India smarter.

Want more information on horizontal cement silo? Feel free to contact us.