Custom Mold & Design has remained at the forefront of new and innovative part and process developments over the past 50 years to ensure it provides its clients with a competitive advantage. As the go-to mold manufacturer for the medical device, electronics, defense and industrial markets, Custom Mold & Design prides itself on adopting technology early on while everyone else catches up. “We want to be on the leading edge of technology,” Vice President Lester Jones says. “It’s a challenge exploring uncharted territory, but a positive one.”
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Based in Forest Lake, Minn., Custom Mold & Design specializes in mold making, engineering, design and development and assembly. As an outsourcing partner, the company can handle as much or as little of its clients’ projects as needed. Custom Mold & Design combines an experienced design and engineering team with highly advanced technology along with the best-in-class equipment in the industry. At every step, clients can expect careful consultation, attention to detail and customized services that meet their customers’ needs and produce quality results.
In addition, Custom Mold & Design also frequently performs tooling trials on molds by way of its sister company, Teamvantage, which specializes in contract manufacturing and injection molding. Custom Mold & Design is also a corporate sibling of Paradigme Engineering LLC, which the company’s owner acquired in . Paradigme operates a 15,000-square-foot mold design and fabrication facility in Becker, Minn.
Investing in the Future
Custom Mold & Design is constantly investing in new technologies such as conformal cooling and additive manufacturing. Actually, all three companies invest heavily in equipment each year. “We add equipment like it’s going out of style,” Vice President of Sales Tom Caron says. “Our passion for constantly finding new and better equipment sets us apart. We have a specific technology road map; that is, we identify and test different technologies and put steps in place to bring that technology into our organization and use it to the benefit of our customers.”
In October , Custom Mold & Design invested in the Matsuura LUMEX Avance-25 Metal Laser Sintering Hybrid Milling Machine, a powder bed metal additive manufacturing platform with subtractive machining capability. The process produces highly accurate parts from metal powders that are melted and sintered using a laser while surfaces are precisely milled at high speeds. Often referred to as a “one machine, one process” system, the Matsuura LUMEX series allows for the production of the most complex and challenging parts through total manufacturing by digital engineering using 3-D data.
“The main use for the LUMEX Avance-25 equipment in our industry is for the creation of conformal cooling inserts instead of using a series of drilled holes,” Jones explains. “This hybrid technology creates hollow areas inside the part, specifically pathways for the coolant to flow along the contour of the part, resulting in even and faster cooling. It reduces cycle time for those who take advantage of this technology.”
3-D cooling channels incorporated into molds on the Matsuura LUMEX Avance-25 increase cooling efficiency and enable high-cycle injection molding with better-than-ever quality and precision, which reduces not only cycle time, but cost as well. “We can see a reduction in cycle times from 10 to 30 percent,” Jones says. “By having the cooling closer to the surface of the mold, we can provide dimensionally stable and accurate parts.”
Conformal cooling for plastic injection molding is an emerging technology and Custom Mold & Design continues to be involved in the research and development of this arena. “We have been involved in the past through building layered components and diffusion bonding processes to put those layers together. This process can work, but often ends up leaking or failing because of the bond,” Jones explains. “Because the market is somewhat new and there are opportunities to learn more and develop new capabilities, people will continue to come up with ways to utilize this technology.”
In terms of manufacturing, Custom Mold & Design says the biggest change involved with conformal cooling is performing more thermal analysis on the front-end to design the cooling channels optimally. “The process is very different from what we are used to, starting with the powder rather than a block of metal, but the end result of injection molding is very similar to everything we have done in the past, in that we are making vast improvement in the injection molding process,” Jones explains.
Game-Changing Technology
The Matsuura LUMEX Avance-25 is a game-changer for Custom Mold & Design. “Previously in the mold building industry, we learned how to use 3-axis CNC machining centers. Then came 5-axis machining and we took that on. With all of these technologies there is a learning curve, but you are essentially doing the same thing with new modifications,” Jones says. “The LUMEX Avance-25 involves working with powder and laser sintering, which is completely different. We have assigned our best people to learn this technology, essentially taking someone who is efficient at 3- and 5-axis machining and throwing them in the deep end of the pool to learn this technology. It certainly requires an investment and patience, but it is rewarding to participate in new and exciting technology and grow professionally. The LUMEX Avance-25 has provided opportunities, as well as challenges for our people.”
Custom Mold & Design began training its team as the equipment hit the floor and although there is still a learning curve, Jones says it is going well. “Each insert we work with has different characteristics that are new, surprising and an opportunity to continue learning,” he adds. “That is part of the reason we are involved – we want to be on the leading edge of technology. There are challenges to being on the forefront, but that’s the fun part. We will be the experts while everyone else is catching up.”
The company prides itself on having a long history working with its equipment suppliers to help optimize both the product and manufacturing processes. Custom Mold & Design has partnered with St. Paul, Minn.-based Matsuura to produce contract manufactured parts for clients who do not want to invest in the equipment but want to take advantage of the technology. “We are helping our clients out by manufacturing the components that they need. By performing the necessary development work, we are expanding our expertise in equipment utilization and process development,” Jones adds. “Combining an accurate, high-speed milling machine and laser sintering is expensive and quite rare. Conformal cooling for mold inserts is the highest and best use for that equipment.”
For example, Custom Mold & Design is machining parts for a client that will go to into space and which require exceptional cooling to function properly. Conformal cooling will allow the part to be more successful. “This is a much more consistent and predictable process and provides a more robust result,” Jones notes. “LUMEX is a strong solution for any industry where cycle time is the driver and where parts create cooling challenges.”
Expanded Portfolio
Custom Mold & Design was founded in as a design and fabrication house to manufacture complex fast cycling molds and mold components. The company added to its capabilities eight years ago when it created CMD – Precision Manufacturing Group, a division that provides precision machined components and assemblies. “We have very accurate equipment including nine YASDA milling centers, four Makino milling centers, as well as several other milling machines (3, 4, and 5-axis), three Nakamura multi-tasking 12-axis machines, CNC Swiss lathes and wire and sinker EDMs. All of this equipment is located under one roof and this amount of equipment diversification is unusual,” Caron says. “This clearly helps separate us from the competition.”
CMD – Precision Manufacturing Group focuses on lower to medium volume runs in its shared 40,000-square-foot facility, providing services for medical, defense, consumer and industrial applications. “Our goal is to try and have a balance of 50 percent complex tools and 50 percent machine components and assemblies,” Caron says. “We have been making machined components for years. Long ago we came to the conclusion that toolmakers are really good at creating precision components that go into molds, while our machinists are focused on manufacturing components that are more repetitive in nature. In essence, our machined component business is really a factory within a factory.”
The ultimate goal is to offer customers a broader portfolio of services through all three companies. “We are a vertically integrated, one-stop shop,” Caron says. “We can save costs and lead time because we can function as one vertically integrated organization and d not have to buy components from someone else. Because of that, we are able to offer a lower total cost solution for whatever the requirements might be. We have the ability to choose the best-fit opportunities which consist of machined components, tooling design and fabrication, molding and full contract manufacturing.”
Mold injection customization manufacturers are faced with a plethora of choices when it comes to what type of mold they want to use for their project.
While there are many factors to consider when making this decision, the final choice often depends on the specific needs of the customer and the project. In some cases, a more specialized mold is required to produce the desired results.
Here we will learn about MMIC and discuss the benefits and other factors. By understanding the different options available, you can make an informed decision about which technology is best suited for your needs. Keep reading to discover more!
What Is Medical Mold Injection Customization (MMIC)?
Medical mold injection customization, or MMIC, is a cutting-edge manufacturing technique that is being used to create customized medical devices. This process involves rapidly prototyping prototypes and then using those prototypes to create custom molds for the final products.
Using modern 3D modeling software and advanced polymer materials, MMIC manufacturers can quickly design and build complex parts that perfectly suit the needs of individual patients.
Thanks to its ability to deliver personalized solutions with speed and precision, MMIC is revolutionizing the medical field and helping to improve health outcomes for millions of people around the world.
Whether you need a specific type of stent or an artificial knee joint, with MMIC you can be sure you are getting the best possible treatment option tailored exactly to your needs.
The Importance Of MMIC!
There has been a lot of debate in the industry about the importance of medical mold injection customization.
Some people say that plastic parts don’t need to be customized when producing standard parts, but if you look at the cases where plastic parts need to be customized, you will realize that the importance of MMIC can never be emphasized enough!
Customization is a powerful tool when producing parts that are not standard, and it allows you to overcome existing problems in the market.
For example, if there is a demand for plastic parts that need to have certain aesthetic or functional characteristics, then customization can help you achieve this.
Moreover, having custom-made plastic parts helps ensure competitiveness and improve production efficiency. This is because customized plastic parts can eliminate the need to produce large batches, which in turn reduces costs and increases profitability.
The need to customize plastic parts is increasing as the overall trend of the market emphasizes customer-centric design and exquisite aesthetics. With this shift in focus, medical device companies that want to stay on top of their game need to recognize the importance of MMIC and make it a part of their production process!
That said, although customization is very important in medical mold injection, you also need to be cautious when using it. The entire plastic manufacturing process needs to be very well planned out, so if you do not have enough experience with this process, it is best to consult a professional who can help you with your needs.
Only by working with the right people can you reap the benefits of medical mold injection customization! So start looking for experts today and see how MMIC will change your production process for the better!
How To Choose A Medical Mold Injection Customization Manufacturer?
Choosing a good medical mold injection customization manufacturer can be a very daunting task. It is important to choose one that not only provides you with quality products but also is affordable, reliable, and exceptionally skilled in their field of work.
While choosing a manufacturer for custom made molds, here are some things that you should keep in mind:
1. Molds Have To Be Designed And Manufactured With Care:
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The molds need to be designed in a way that can produce parts that satisfy the requirements of their respective industry. You will also want your mold manufacturer to use industry-standard materials in the making of your custom-made molds for medical products, such as polymers, metal alloys, and various other materials.
2. Safety Is Important:
Your manufacturer should provide you with medical-grade products that are safe for use in hospitals and healthcare facilities. This will ensure that your medical devices can safely operate, without the risk of any accidents or injuries occurring due to faulty equipment or molds.
3. Reliability And Affordability:
While it is important to choose a manufacturer that provides you with high-quality medical molds, it is also important to make sure they are affordable and reliable. After all, you will want your medical devices to deliver the best results without breaking the bank or posing any risks!
4. Quality Control:
When looking for a medical mold injection customization manufacturer, it is also important to choose one that has strong quality control measures in place. This will ensure that your medical molds are made with the utmost precision and accuracy, so you can rest assured knowing that you have chosen the best possible manufacturer for your needs.
5. Experienced Staff:
Another important factor to consider when choosing a medical mold injection customization manufacturer is whether or not they have experienced staff on board. This will ensure that your molds are designed and created by professionals who know exactly what they are doing, ensuring a high level of quality control throughout the process.
Overall, choosing the right medical mold injection customization manufacturer is essential to ensuring the success of your medical device. By keeping the above factors in mind, you can be sure to find a manufacturer that will provide you with high-quality, affordable, and reliable molds for your devices!
5 Questions To Ask Potential Medical Mold Injection Customization Manufacturers!
Before you choose a medical mold injection customization manufacturer, it’s important to ask the right questions. This will help ensure that you partner with a company that can best meet your needs and exceeds your expectations. Here are 5 questions to ask potential medical mold injection customization manufacturers:
1. What experience do you have in this field?
2. What is your process for assessing and improving the quality of your services?
3. How do you ensure that your team has the necessary competencies to work on medical mold injection customization projects?
4. Tell me about a time when you helped improve a customer’s product performance or reduce costs through custom medical molding services?
5. What are your company’s core values? How do they guide the way you do business?
Asking these questions will help you get a better understanding of a potential manufacturer’s capabilities, experience, and commitment to quality. Choose a partner that you can trust to deliver high-quality medical mold injection customization services that meet or exceed your expectations.
Top 10 Benefits Of Working With A Reputable And Experienced MMIC Manufacturer!
Finding a reputable and experienced MMIC manufacturer is important for several reasons. They can provide you with high-quality products, support your designs, and help you save time and money.
1. Reputable manufacturers have a good track record of producing quality products.
2. Experienced manufacturers know how to design MMICs that meet your specific requirements.
3. They can provide you with custom designs to get exactly what you need, without any unnecessary features or add-ons.
4. They offer support throughout the design process so that your products are fully optimized for performance and reliability.
5. Reputable manufacturers have a wide range of capabilities and experience working in different markets, so they can help you expand into new industries and markets more easily.
6. Because they work with many different customers, they also have access to a large variety of components and materials, which helps keep costs down while still maintaining quality standards.
7. Their expertise means they can often save you time by recommending efficient processes and methods that will speed up the design process while still producing excellent results.
8. They can also offer valuable insights during the development process so that potential issues are identified and addressed before they become expensive problems.
9. Working with an experienced MMIC manufacturer gives you peace of mind knowing that your products will be backed by a team of experts who are committed to your success.
10. When you work with a reputable and experienced manufacturer, you can be confident that you’re getting the best possible products and services available. This allows you to focus on other aspects of your business, safe in the knowledge that your MMIC needs are being handled by professionals.
Choosing to work with a reputable and experienced MMIC manufacturer is an important decision that can have a major impact on the success of your products.
By taking advantage of their knowledge and expertise, you can be sure that you’re getting the best possible products and services available. This will save you time, money, and stress in the long run, and help you bring your products to market faster and with greater success.
5 Tips For Working With A Supplier To Ensure That Your Needs Are Met!
To meet the needs of medical device manufacturers and ensure that the highest standards for quality are met, it is important to work with a skilled and qualified customization supplier.
To achieve this level of excellence, suppliers must understand the specific requirements associated with producing high-grade medical devices as well as possess the skills necessary to deliver products on time and within budget.
Here are five tips for working with a medical injection molding customization supplier:
- Open communication is key– To ensure that your needs are being met, it is important to keep the lines of communication open with your supplier. This way, you can ask questions and voice any concerns you may have on time.
- Make sure that your supplier has experience in medical injection molding– It is important to work with a supplier who has extensive experience in medical injection molding. This way, you can be confident that they will be able to meet your specific requirements and deliver high-quality products.
- Get quotes from multiple suppliers– Rather than working with the first supplier you come across, it is a good idea to get quotes from multiple suppliers. This will allow you to compare prices and choose the supplier that best meets your needs and budget.
- Make sure that your supplier has high-quality standards– You want to work with a supplier who takes pride in producing high-quality products, as this will ensure that you are receiving the best possible medical devices.
- Consider using an experienced injection molding customization broker– If you need help finding a skilled and reliable medical injection molding customization supplier, it may be helpful to work with an experienced injection molding broker. These professionals can identify reputable suppliers and streamline the process of working with them, making it easier for you to find the right provider for your needs.
Conclusion
When it comes to choosing a medical mold injection customization manufacturer, there are many factors to consider. By keeping the following tips in mind, you can be sure that you are making the best decision for your needs.
Contact us to discuss your requirements of Precision Parts Manufacturing. Our experienced sales team can help you identify the options that best suit your needs.
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