Choosing the appropriate wire to board connector

Author: wenzhang1

Jul. 07, 2025

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Choosing the appropriate wire to board connector

Hi all,

I am designing PCB for power distribution. Basically the board will be connected to two power supplies and it will distribute power to multiple circuit/module through multiple connectors. I am having a hard time in understanding how the current rating of a connector works. I do know that lot of factors are involved in determining the max current such as size of AWG wire used, pcb traces width, ambient and rise temperature.

For example the XA connector from JST manufacturer is rated as below:
Voltage Rating: 250 V AC DC
Current Rating: 3 A AC DC (AWG 22,20)

Now let say I am going to select a 4-way/circuit connector. Does it mean the 3A is the max current allowed for each pin or does 3A has to be the sum of current that goes through every pin powered simultaneously?

Also I am planning to use the 4 way connector to connect power up 2 modules, that will deliver 2A current on each module, and the configuration will look something like PWR, GND, GND, PWR for pin 1,2,3,4 respectively. Do I have to count the Ground as current carrying wire? That being said, I would like to know if total current would be listed as 4A (2+2) or 8A (2+2+2+2).

Thanks Some manufacturers of connectors explicitly disapprove distribute among various pins a current above the limit rated for each pin. This much probably is settled just for avoid that a pin is subjected to the risk to carry a current that exceeds the limit specified for each one, during a hot swap, due the fact that at this event could occur an instantaneous unbalanced contact between pins of both male and female connectors.

I already did that anyway, but oversizing the number for a comfortable amount much above the mere sum of equally distributed values.

the configuration will look something like PWR, GND, GND, PWR for pin 1,2,3,4 respectively

In general, I prefer to place the GND net at the corners of connectors, because such an arrangement ensures that during hot plugging, the equipment will be never electrically energised prior to the ground reference ( note that connector often is plugged aside first ).
Some manufacturers of connectors explicitly disapprove distribute among various pins a current above the limit rated for each pin. This much probably is settled just for avoid that a pin is subjected to the risk to carry a current that exceeds the limit specified for each one, during a hot swap, due the fact that at this event could occur an instantaneous unbalanced contact between pins of both male and female connectors.

So if the connector is rated at 3A, it actually refers to the current limit for EACH pin? And if I were to distribute the current through all pins, the sum has to be lower (plus derating factor) than 3A?

What about the the putting the PWR and GND pair in a same connector. If it delivers 2A to the circuit, would that make the total current in a connector to be 4A? (considering that 2A also flows through the GND)

Thank you

Wire-to-Board Connector Types - GREENCONN

Wire-to-Board Connectors

Greenconn provides solutions to satisfy all your wire-to-board connector needs. The solutions we offer come at competetitive prices while still providing the innovative, high-quality products we have a reputation of producing. Due to the wide range of pitch and pin count options along with features to provide effective locking mechanisms, Greenconn's wire-to-board solutions can be used in an extensive variety of applications.

Goto RHT to know more.

Wire-to-Board Connector Types

Wafer Connectors

While very similar to headers, wafer connectors offer a more suitable option to better connect a wire to a PCB. Male connectors are attached to the PCB while female connectors are crimped to the wire. Because of this, no soldering is required for the female connector. Wafer connectors are also polarized making it impossible to incorrectly plug in the mating connector during the connection process. Another advantage of wafer connectors is that they are offered in the same pitches as headers making these two connectors entirely compatible with one another.

Ejector Headers

Greenconn's ejector headers are connectors that provide an ejector mechanism for easy connects and disconnects. These connectors are also polarized making it impossible to incorrectly plug in the mating connector during the connection process.

FPC/FFC Connectors

FPC (Flexible Printed Curcuit) or FFC (Flexible Flat Cable) Connectors are cables that closely resemble a ribbon and are typically made of a flexible plastic or film with a metallic connector at the end. This type of connector offers a high level of signal reliability, compact design, with a wide variety of size and cable options.

Want more information on Wire to Board Connector Manufacturers? Feel free to contact us.

IDC Connectors

Insulation Displacement Contact Systems (IDC) are connectors designed with sharpened blades that strip the insulation of a cable during the connection process. By doing this, individual cables no longer need to be cut, striped and crimped before connecting which greatly reduces overall processing time.

RAST IDC

RAST stands for Raster Anschluss Steck Technik and is the industry standard for home appliances. RAST is typically followed by a numerical value which represents the contact centerline spacing (in millimeters) of a specific RAST connector. For example, RAST 2.50 has a 2.50mm pitch. Please see the explanation below:

What are Wire-to-Board Connectors?

Wire-to-board connectors typically use crimp technology to allow the connection of a wire to a printed circuit board (PCB). Once the connector has been crimped to the wire, the contacts or terminals can then be inserted into the corresponding housing to complete the interconnect. Other wire-to-board connectors include IDC and SMT. Wire-to-board connectors are largely used due to their flexiblity and reliability. Greenconn's connectors can be used in low-profile designs which offer connectivity for underwater systems or systems in which space is restricted and require a more compact solution. You can count on Greenconn to always provide you a secure termination.

What are Benefits of Wire-to-Board Connectors?

Wire-to-board connectors are used to provide an inexpensive solution to route power between PCBs. These types of connectors can be used in the industrial, automotive, commercial and telecommunication industries. While wire-to-board connectors used to cause engineering troubles while being designed due to their bulky characteristic, new and improved wire-to-board connectors have been developed to provide compact solutions that can now fit in any compact application. Along with this new development, wire-to-board connectors have become more suitable for automated surface mount assembly allowing for a quicker assembly process. Even further, these connectors provide long-term reliable service for their applications. Overall, wire-to-board connectors offer simple, robust solutions while remaining cost-effective.

Contact us to discuss your requirements of China Connector Supplier. Our experienced sales team can help you identify the options that best suit your needs.

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