According to various sources, the use of laser cutters in manufacturing products brings numerous advantages, including precision, speed, and the ability to cut a wide range of materials. As this technology continues to evolve, businesses can benefit from enhanced quality and cost-effective solutions.
What are the main advantages of Laser Cutting?
Utilizing a laser cutter presents significant benefits compared to traditional metal cutting techniques, delivering precision and power that enable businesses to achieve results on an unparalleled scale. The ongoing advancements in this field only broaden these benefits, ensuring top-quality cuts at faster speeds and competitive prices.
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Recently, we announced the installation of our second 10kW laser at Laser 24, enhancing our laser cutting services. In this article, our Director Iain Summerfield outlines some primary benefits of laser cutting and how Laser 24 adapts to maximize value for every business we serve.
The advantages of laser cutting over alternative methods include:
- Ability to cut non-ferrous materials with ease
- Reliable and fast machinery for quick turnarounds
- Lower energy usage when cutting with nitrogen, oxygen, or air
- Capability to cut through thick metals, including mild steel
- Precision in creating complex shapes
- Non-wearing tools for a flawless edge finish
Read on for additional benefits of laser cutting.
Cost & Quality: Affordable laser cutting solutions for the best cut
While plasma or water cutting was once favored for cost-effectiveness, these methods fail to deliver the quality that laser cutting offers. Recent advancements in power, efficiency, and technology now allow laser cutting to match or even surpass the value provided by alternative methods.
Though the specifics may vary depending on the requirement, laser cutting proves to be faster and cleaner, exhibiting less heat distortion. This results in less post-cut processing required, making it easier for clients to utilize the final product!
Material Capabilities: Fibre laser cutting vs. waterjet cutting
Waterjet cutting, once thought to be in a different league than laser cutting, now sees increased overlap due to innovations in technology. Today’s fibre laser machines can enter the waterjet industry, cutting parts previously only achievable with waterjet cutting, and they do so quicker and at a lower cost.
Zero Handling: Sheet metal laser cutting
One of the remarkable benefits of laser cutting is the zero handling capability at Laser 24. Our expertise in programming, combined with the new 10kW Bystronic laser and Bystronic ByTrans Extended technology, ensures perfectly finished metal with no scraps or flakes.
We are able to process an entire pack of sheets in our machine, programming it to manage the sequence autonomously for complicated jobs. Our system can also remove cut parts, handle the excess material, and prepare the machine for fresh sheets, maintaining an efficient workflow.
Furthermore, automation ensures two-sided finishes are flawlessly executed, and we can even cut coated metals without damaging the underlying surfaces.
Metal Cut to Size: For all business sizes!
Laser 24 is proud of our experienced team of laser cutting specialists, vital to the investments we’ve made in serving our customers. Our service is tailored to meet individual client requirements, ensuring that we fully understand their needs and utilize technology to deliver the best results.
Companies in various sectors, including construction, marine, and medical, can rely on Laser 24 to meet diverse needs. Our advanced equipment and team capabilities enable us to produce parts in a manner that surpasses our competition, accommodating various metals and thicknesses, such as steel, copper, brass, and aluminum.
Metal laser cutting services
At Laser 24, we lead in delivering the latest innovations in laser cutting, ensuring peak performance at rapid speeds regardless of location. Our expertise, matched with robust machinery, allows us to achieve superior quality with swift turnarounds at competitive rates. With plans to secure ISO accreditation this year, we’re making full use of these capabilities.
The benefits of laser cutting are evident, providing an economical solution that emphasizes precision cuts. In conjunction with Laser 24's advanced equipment and expertise, the possibilities for metal cutting and press braking are virtually limitless, enabling us to tailor our approach to meet client specifications and achieve unique results. It truly is all in the details!
Our team excels at handling substantial batches and high-volume projects, ensuring that no task is too big for us. Whether it involves parts for machinery or a singular cut for a new branding endeavor, we offer the guidance and service necessary to turn your vision into reality and achieve desired outcomes.
Advantages and Disadvantages of Laser Cutting
The laser cutting process employs a focused, high-energy light beam to induce rapid heating of a small spot, allowing for efficient cutting through various materials.
Laser cutting presents numerous advantages such as:
High Precision
The focused nature of the laser beam and the accurate movement of the optics produce exceptional cut quality, allowing complex designs to be executed quickly, even with delicate materials.
No Material Contamination
Unlike traditional cutting methods that require coolant, which can contaminate parts, laser cutting involves only energy and gases, eliminating the risk of contamination.
High Speed
Laser cutting offers unparalleled speed, cutting through materials significantly faster than traditional methods, making it an efficient production method.
Unlimited 2D Complexity
The G-code movement control method allows intricate cuts without applying external force, as the process is restricted only by the material properties rather than technical limitations.
Variety of Materials
This technology can effectively cut various materials, including metals, plastics, and composites, showcasing its flexibility and adaptability.
Variety of Applications and Industries
Laser cutting is utilized across multiple manufacturing sectors due to its blend of versatility, high speed, and precision, serving industries ranging from aerospace to medical.
Laser Cutting Disadvantages
Some limitations of laser cutting include material thickness constraints, potential harmful fumes, high energy demands, and initial setup costs.
Limitation on Material Thickness
Most laser cutting machines have depth limitations for thicker materials, requiring larger machines for deeper cuts, but similar limitations exist in other cutting processes.
Harmful Gases and Fumes
Some materials may release harmful gases during cutting, necessitating controlled atmospheres for safe processing.
High Energy Consumption
While laser cutting may consume more energy than other cutting methods, its speed can compensate for this in terms of efficiency.
For further information on Single-platform Fiber Laser Cutting Machine, feel free to get in touch with us.
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